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The
company is constantly seeking to develop its potential and is establishing
itself now as a major player in the recycling industry and in MRF
operations. Its Excel range of balers have been sold worldwide for a very
wide range of applications and a number are currently operating within
MRFs in the UK, for example for Onyx, Halls Waste, Shanks & McEwan and
others. Last year, Spring Resources won the franchise to sell the Imabe
range of recycling and waste processing machinery. Imabe Iberica was
incorporated in 1975 in Spain, initially marketing to small metal, paper
and cardboard scrap yards with a need for small machinery. The company
grew from there commercially and moved to a new premises of 344,320 square
feet, with a large factory capable of producing much larger machinery and
systems, with further expansion in mind. It is now probably one of the
largest designers and manufacturers of complete turnkey materials
recycling facilities for the sorting and treatment of all forms of waste.
Imabe concentrated their efforts initially in Spain, Portugal and South
America and then sought to penetrate markets in the Middle East, Malaysia,
the Philippines, Russia and Vietnam. In all these places they have been
very successful and they have supplied large amounts of equipment and many
very big plants dealing with very high throughputs of waste. They
developed in 1993 the unique AImabe system@ for the high density
compaction and automatic baling of municipal solid waste which offers both
economic and ecological advantages, doubling the useful life of landfill
sites, reducing pollution by leachates, reducing unpleasant smells,
eliminating vermin and saving on machinery and manpower. The system has
won several awards for excellence in environmental projects.
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Imabe
have also developed a Solid Waste Processing and Recycling Plant which was
designed for the integral processing and recovery of waste fractions
gathered in a selective collection. This system operates in Madrid, where
each householder has two types of waste bag, one for organic and food
remains, and a second for all recyclable materials such as
paper/cardboard, Atetrapaks@, glass, plastics, cans etc. The system
consists of two parallel sorting lines, each with a nominal throughput of
15 metric tonnes or 100 cubic metres per hour, and works two shifts of 8
hours per day. The waste arrives in from collection vehicles, where it is
tipped on top of conveyors which carry it up to a sorting cabin. Here
oversized items are removed, before the waste goes through to bag openers
which tear open the bags and loosen the material.
It then passes through to a sorting area with 18 sorting positions,
where different materials are sorted and sent through to a series of
hoppers and silos below. This area has an aspiration system with two
suction mouths at either end of each line. Plastic bags and other light
materials are hand lifted by the operators and then suctioned and cycloned
to a baling press. The hoppers under the sorting area are linked either to
the conveyor to an automatic
baling press or to the conveyor to a plastics shredder. There is also a
carousel type device linked to the ninth silo for plastic bottles which
discriminates them by colour. The
remaining material from the sorting area above carries on under an
overband magnet which separates the ferrous material which is sent to a
separate baler, and across a vibrating table which takes the non-ferrous
metals out and directs them to a baler.
What is left after all this falls to a compactor for landfill. The
whole plant recycles 80% of the waste received there.
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The
Imabe systems and the mainstay of their normal manufacturing include:
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Continuous
baling presses for paper and cardboard, from small up to the very
highest production machines.
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Shredders
and hoggers for paper, cardboard, wood etc |
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Conveyor
systems, including automatic mechanical and pneumatic feeding
systems for presses and shredders
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Compactors
for paper, cardboard and MSW |
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Bag
openers, trommels and sorting systems |
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Shears
and balers for scrap metal, and small can crushers |
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